With new regulations banning single-use plastics—effective since July 3, 2022, across the EU—brands must pivot away from bubble wrap, Styrofoam, and EPE foam to more eco-conscious materials.
If your brand wants to protect products and reduce environmental impact, here are three effective, planet-friendly insert solutions:
1. Honeycomb Paper — a Bubble Wrap Replacement
Ideal for: Fragile goods like vases, mugs, and glassware
- Crafted from 100% recyclable paper with a hexagonal honeycomb structure
- Offers rigid, cushion-like protection with minimal material
- Biodegradable and compostable, reducing plastic waste
Perfect for void filling and cushioning, honeycomb paper ensures safe delivery without harming the planet.
(Check our Youtube to get more packaging ideas!)
2. Corrugated Honeycomb — Styrofoam Alternative
Ideal for: Heavy items like electronics and furniture
- Entirely paper-based and structurally robust
- Supports weight and absorbs impact effectively
- Recyclable, reusable, and eliminates Styrofoam’s single-use footprint
Unlike petroleum-derived Styrofoam—containing harmful chemicals like styrene and benzene—corrugated honeycomb minimizes environmental harm.
3. Corrugated Inserts — Instead of EPE Foam
Ideal for: Smaller packaged goods like cosmetics in mailer boxes
- Cut-to-fit cardboard inserts that cushion and display products
- Customizable, reusable, and offers a refined unboxing experience
- More cost-effective and sustainable than EPE foam
Corrugated inserts not only protect but elevate your brand’s presentation sustainably.
Why Upgrade to Eco‑Inserts?
- Regulatory Compliance: With rising plastic restrictions and taxes (EU plastic taxes, Canada’s single-use bans), it’s crucial to switch.
- Consumer Expectations: Eco-conscious shoppers appreciate biodegradable, recyclable packaging.
- Environmental Benefits: Paper-based inserts break down naturally, reducing landfill waste and microplastic pollution.
📝 Summary Table
| Plastic Insert | Eco Alternative | Best For |
|---|---|---|
| Bubble Wrap | Honeycomb Paper | Vases, mugs, glassware |
| Styrofoam | Corrugated Honeycomb | Electronics, furniture |
| EPE Foam | Corrugated Inserts | Cosmetics, small premium products |
Final Takeaway
Transitioning to paper‑based inserts is a smart, sustainable step for your brand—protecting your products and the planet, meeting regulatory requirements, and delighting eco‑aware consumers.
How INNORHINO Supports Your Sustainable Journey
At INNORHINO, we specialize in custom, eco-friendly packaging solutions:
- Bespoke design and engineering
- Sampling to ensure perfect fit and function
- World-class manufacturing across Taiwan, China, Vietnam, and the USA
Our team guides you in finding the right eco-inserts tailored to your products. Ready to make your packaging more sustainable? Connect with INNORHINO to design custom paper-based inserts that protect your products, impress your customers, and reduce your environmental impact.
Frequently Asked Questions (FAQ)
Q1. Why should I switch from plastic inserts to paper-based alternatives?
EU regulations banning many single-use plastics have been in effect since July 2022. Switching reduces your environmental footprint, ensures compliance, and aligns with consumer demand for recyclable, biodegradable packaging.
Q2. Are paper-based inserts strong enough for fragile items?
Yes! Honeycomb paper and corrugated structures are engineered to absorb impact, offering protection comparable to bubble wrap or Styrofoam. They’re widely used in Europe for shipping glassware, electronics, and furniture.
Q3. How customizable are eco-friendly inserts?
Highly customizable. Corrugated inserts can be die-cut to fit your products perfectly, enhancing unboxing experiences. Honeycomb structures come in rolls or sheets tailored to your packing needs.
Q4. Do these sustainable inserts cost more?
Costs vary by volume and design, but many EU brands find the price difference minimal. Plus, avoiding plastic taxes and complying with bans reduces long-term costs.
Q5. How do I get started with eco-friendly packaging?
Work with partners like INNORHINO to design, prototype, and manufacture custom inserts that fit your brand and product requirements. Reach out via inquiry@innorhino.com or social media to start your project.
